Durable Wtjnr/L 93° External Turning Tool Holder for High-Speed CNC Machining

Product Details
Customization: Available
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Size: Small
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  • Durable Wtjnr/L 93° External Turning Tool Holder for High-Speed CNC Machining
  • Durable Wtjnr/L 93° External Turning Tool Holder for High-Speed CNC Machining
  • Durable Wtjnr/L 93° External Turning Tool Holder for High-Speed CNC Machining
  • Durable Wtjnr/L 93° External Turning Tool Holder for High-Speed CNC Machining
  • Durable Wtjnr/L 93° External Turning Tool Holder for High-Speed CNC Machining
  • Durable Wtjnr/L 93° External Turning Tool Holder for High-Speed CNC Machining
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Basic Info.

Model NO.
WTJNR/L3232P22
Customized
Non-Customized
Type
Cutting Tool
Material
40-42CrMo
Certification
ISO 9001:2008, Tuvrheinland
Accessories
Shim/Center Pin/Screw/Wrench/Spring/Clamp
Hardness
Below HRC45
Features
Wear Resistance/High Cost Performance
Advantages
Corrosion Resistance/Long Life/Cost Effective
Main Declination
93 Degrees
Transport Package
Inner Plastic Box, Carton Outside
Specification
WTJNR/L
Trademark
Newcermets
Origin
Zhuzhou China
HS Code
8208101100
Production Capacity
1200000/Year

Packaging & Delivery

Package Size
21.00cm * 11.00cm * 14.00cm
Package Gross Weight
0.500kg

Product Description

The WTJNR/L 93° CNC Lathe Tool Holder is a state-of-the-art external turning tool holder engineered for precision, reliability, and high-performance machining on modern CNC lathe machines. Designed to work seamlessly with CNMG inserts, this tool holder is a critical component for any workshop engaged in external turning, grooving, and threading operations. Its unique 93-degree cutting angle has been optimized through extensive research and testing to offer an excellent balance between cutting efficiency and tool stability. This advanced design significantly reduces cutting forces, enhances chip flow, and minimizes vibrations, all of which contribute to exceptional surface finishes and tight tolerances.

The WTJNR/L series is manufactured using high-quality materials that guarantee durability and longevity, even under the most rigorous machining conditions. This product is ideal for turning operations in industries such as automotive, aerospace, tool and die, and general manufacturing, where precision and efficiency are of utmost importance.

Key Features and Benefits

  1. Optimized 93-Degree Cutting Angle:

    The 93° cutting angle of the WTJNR/L tool holder is specifically engineered to optimize the cutting performance during external turning operations. This angle helps to:

    • Reduce cutting forces, thereby minimizing the risk of tool deflection.
    • Enhance chip evacuation, which is critical for maintaining clean cuts and preventing chip recutting.
    • Improve overall surface finish and dimensional accuracy.

    By balancing the cutting geometry, this tool holder ensures that the CNMG inserts remain sharp and stable, even during high-speed operations.

  2. Superior Compatibility with CNMG Inserts:

    The WTJNR/L external turning tool holder is designed to work with CNMG inserts, a widely recognized standard in the industry known for their excellent cutting performance and durability. This compatibility ensures that:

    • Insert changes are quick and efficient, minimizing machine downtime.
    • The tool holder delivers consistent, high-quality cutting performance over extended periods.
    • The system can be easily integrated into existing CNC lathe setups without significant modifications.
  3. Robust Construction and Durability:

    Built with high-grade materials, the WTJNR/L tool holder is engineered for long-lasting performance. Its robust construction is characterized by:

    • High structural rigidity to withstand the rigorous forces encountered during external turning.
    • Enhanced wear resistance to prolong the tool's service life.
    • A design that minimizes vibrations and shock, which is essential for precision machining.

    This durability translates into lower maintenance costs and improved productivity as the tool holder consistently performs without the need for frequent replacements.

  4. Enhanced Stability and Reduced Vibration:

    The design of the WTJNR/L tool holder incorporates features that significantly reduce vibration during cutting. Reduced vibration is crucial because:

    • It prevents tool chatter, which can negatively affect the surface finish.
    • It increases the accuracy of the machining process, ensuring that parts meet tight tolerances.
    • It improves operator safety and machine performance by providing a stable cutting environment.
  5. Versatility in CNC Machining Applications:

    The WTJNR/L 93° External Turning Tool Holder is not limited to one specific application. It is versatile enough to be used in various external turning tasks, including:

    • External turning of shafts, discs, and flanges.
    • Grooving and profiling operations where precision and smooth finishes are required.
    • Thread cutting for external threads on components such as gears, couplings, and fasteners.

    This versatility makes it an indispensable tool in many high-precision manufacturing processes.

  6. High-Speed Machining Capability:

    Designed for high-speed CNC operations, the WTJNR/L tool holder allows for faster machining without compromising on quality. Key advantages include:

    • Higher material removal rates.
    • Shorter cycle times leading to increased production throughput.
    • The ability to maintain precision at elevated cutting speeds, which is crucial in competitive manufacturing environments.
  7. Ease of Installation and Maintenance:

    The WTJNR/L tool holder is designed for user-friendly installation and maintenance. Its features include:

    • A straightforward setup process that reduces the time needed to configure the tool holder.
    • Quick insert change capabilities that minimize downtime between operations.
    • A secure clamping mechanism that ensures the CNMG inserts remain firmly in place during operation.
  8. Quality Assurance and Industry Standards:

    The manufacturing of the WTJNR/L tool holder adheres to stringent international quality standards. Every component is produced under rigorous quality control measures, ensuring:

    • Consistent performance and reliability across all units.
    • Compliance with ISO and other industry-specific certifications.
    • High durability and efficiency, meeting the demands of modern CNC machining applications.
  9. Cost-Effective Operation:

    With its extended tool life and high cutting efficiency, the WTJNR/L tool holder offers significant cost savings over time. Benefits include:

    • Reduced frequency of tool changes, lowering overall tooling costs.
    • Improved machining efficiency leading to higher productivity.
    • Lower maintenance and replacement costs due to its robust construction and high wear resistance.
  10. Wide Range of Models and Options:

    The WTJNR/L tool holder series is available in various configurations to suit different machining needs. The following models are available:

    • WTJNR/L1616K16
    • WTJNR/L2020K16
    • WTJNR/L2525M16
    • WTJNR/L2525M22
    • WTJNR/L3232P16

    These options provide flexibility in selecting the right tool holder for specific machining tasks, ensuring compatibility with different CNC lathe machines and cutting requirements.

 

Detailed Technical and Operational Parameters:

While precise dimensional details are not provided here, the WTJNR/L tool holder is engineered to meet the demands of high-precision external turning. Its design is the result of extensive research and development aimed at optimizing:

  • Cutting geometry: The 93° angle is carefully calculated to balance the forces during machining, resulting in a tool that can handle both roughing and finishing operations.
  • Material compatibility: The tool holder is designed to operate efficiently across a broad range of materials, including hard metals like steel, stainless steel, and cast iron. This versatility is critical in industries where different materials are processed on the same machine.
  • Thermal performance: The WTJNR/L tool holder maintains its structural integrity and cutting performance even at high temperatures. This is achieved through the use of high-quality materials and precise engineering, which minimizes thermal deformation and preserves the tool's geometry during prolonged operations.
  • Vibration damping: The incorporation of advanced damping features ensures that vibrations are significantly reduced. This not only protects the cutting edge of the insert but also contributes to a better surface finish and higher dimensional accuracy.
  • Chip evacuation: Efficient chip removal is integral to maintaining continuous cutting performance. The design of the tool holder, along with the specific geometry of CNMG inserts, facilitates rapid chip evacuation, preventing chip re-cutting and tool clogging, which can adversely affect the machining process.
 

Quality Standards and Certification:

The WTJNR/L External Turning Tool Holder is manufactured in compliance with international quality standards, ensuring that every unit delivered meets rigorous specifications for:

  • Dimensional accuracy: Each tool holder is manufactured with precise tolerances to ensure a perfect fit with CNC lathe machines and CNMG inserts.
  • Material quality: The materials used in the construction of the tool holder are selected for their strength, durability, and resistance to wear, ensuring a long operational life even under demanding conditions.
  • Performance consistency: Through strict quality control measures, the WTJNR/L tool holder is guaranteed to deliver consistent performance, whether in high-speed machining or heavy-duty turning operations.
  • Certification: The product has been tested and certified according to relevant industry standards, which may include ISO, ANSI, or other regional certifications. This certification process verifies that the tool holder meets the required performance and safety standards for CNC machining.
 

Applications in Various Industries:

The versatility and high performance of the WTJNR/L 93° External Turning Tool Holder make it an ideal choice for several industries. Here are some of the primary applications:

  1. Automotive Manufacturing: In the automotive sector, precision and reliability are essential. The WTJNR/L tool holder is widely used for machining critical components such as engine parts, transmission components, and drive shafts. Its ability to provide clean, precise cuts contributes to the manufacturing of high-quality automotive parts that meet strict industry standards.

  2. Aerospace: The aerospace industry demands extremely high precision and reliability from its machining processes. The WTJNR/L tool holder is used in the production of components such as turbine blades, engine casings, and structural elements where precision is critical. Its stable cutting performance ensures that aerospace components are machined to exacting tolerances.

  3. Tool and Die Making: In the field of tool and die manufacturing, the WTJNR/L tool holder is employed for precision turning and finishing operations. It is ideal for creating molds, dies, and other precision tools that require high-quality surface finishes and exact dimensions.

  4. General Machining and Fabrication: The WTJNR/L tool holder is not limited to high-end applications; it is also highly effective in general machining environments. Whether for the production of industrial machinery parts, agricultural equipment, or consumer products, this tool holder provides reliable performance across a wide range of materials and cutting conditions.

  5. Heavy-Duty Production: For industries engaged in high-volume production, the WTJNR/L tool holder offers the durability and performance needed to maintain continuous operation. Its ability to sustain high speeds and feed rates without compromising on accuracy or tool life makes it a preferred choice for heavy-duty machining applications.

  6. Precision Turning for Critical Components: Many industries require the machining of critical components that must adhere to strict dimensional and surface finish requirements. The WTJNR/L tool holder, with its optimized geometry and high-performance cutting capabilities, is ideally suited for these applications, ensuring that every component meets the highest quality standards.

 

Operational Advantages:

The WTJNR/L External Turning Tool Holder offers several operational advantages that contribute to its popularity among CNC machinists:

  • Enhanced Productivity:
    The optimized cutting angle and robust design allow for higher cutting speeds and increased material removal rates. This translates into shorter cycle times and increased throughput, which is crucial for high-volume production environments.

  • Improved Surface Finish:
    By minimizing cutting forces and vibrations, the tool holder helps achieve a superior surface finish on the workpiece. This reduces the need for additional finishing operations, thereby saving time and cost.

  • Reduced Tool Wear:
    The durable construction and high-quality materials used in the WTJNR/L tool holder help to extend tool life by minimizing wear. This means that operators can expect longer intervals between tool changes, which reduces downtime and improves overall efficiency.

  • Ease of Use:
    The design of the WTJNR/L tool holder ensures that it is easy to install and maintain. Quick insert changes and a secure clamping mechanism reduce the time required for setup and maintenance, allowing operators to focus on production.

  • Versatility in Machining:
    Whether the task involves external turning, grooving, or thread cutting, the WTJNR/L tool holder is versatile enough to handle a variety of operations. Its compatibility with CNMG inserts further enhances its adaptability, making it suitable for a wide range of machining tasks.

  • High Reliability:
    The consistent performance and robust design of the WTJNR/L tool holder ensure reliable operation even in the most demanding machining conditions. This reliability is critical for industries where precision and uptime are paramount.

 

Future Developments and Innovations:

Our commitment to innovation and quality ensures that the WTJNR/L tool holder remains at the forefront of CNC machining technology. We continuously invest in research and development to improve our products, focusing on:

  • Enhanced Material Technologies:
    Exploring new materials and coatings to further improve wear resistance, heat tolerance, and overall tool life.

  • Optimized Geometries:
    Refining the cutting angles and design geometries to reduce cutting forces even further, thereby enhancing both productivity and surface finish quality.

  • Improved User Interface:
    Developing more intuitive tool holder designs that facilitate quicker setup times and easier maintenance, contributing to increased efficiency in production environments.

  • Integration with Smart Manufacturing:
    Working on integrating our tool holders with smart manufacturing systems to enable real-time monitoring of tool performance, predictive maintenance, and automated tool management for optimized production processes.

 

Quality Control and Certifications:

Every unit of the WTJNR/L External Turning Tool Holder undergoes stringent quality control measures to ensure that it meets or exceeds international standards. Our production process is designed to maintain:

  • Dimensional Accuracy:
    Each tool holder is manufactured with precision to ensure compatibility with a wide range of CNC lathe machines and cutting tools.

  • Material Integrity:
    The materials used are carefully selected for their strength, durability, and resistance to wear and corrosion, ensuring that the tool holder performs reliably under high-stress conditions.

  • Performance Consistency:
    Rigorous testing ensures that every tool holder delivers consistent performance, making it a reliable component in any high-precision machining operation.

  • Certifications:
    Our products are certified under relevant international standards such as ISO, ensuring that they meet the stringent requirements for high-performance CNC machining applications.

 

Customer Support and Service:

We pride ourselves on providing excellent customer service and technical support. Our team of experts is always available to assist with any questions or issues related to the WTJNR/L tool holder. From installation guidance to troubleshooting and maintenance tips, we ensure that our customers receive the best possible support to maximize their productivity and efficiency.

We also offer training sessions and detailed technical documentation to help users fully understand the capabilities and proper usage of our tool holders. Our goal is to build long-term partnerships with our customers by providing high-quality products and comprehensive after-sales service.

 

Conclusion:

The WTJNR/L 93° External Turning Tool Holder is a versatile and robust solution for high-precision CNC turning operations. Its optimized 93-degree cutting angle, compatibility with CNMG inserts, and durable construction make it an indispensable tool for manufacturers in various industries, including automotive, aerospace, toolmaking, and general machining.

Designed to handle the demands of high-speed, high-volume production environments, the WTJNR/L tool holder delivers exceptional performance in external turning, grooving, and thread cutting operations. Its ability to reduce cutting forces and enhance chip evacuation results in a superior surface finish and longer tool life, contributing to overall productivity and cost-effectiveness.

The WTJNR/L series offers multiple models to suit various machining requirements, providing a flexible solution for diverse CNC lathe setups. With our commitment to quality, innovation, and customer satisfaction, the WTJNR/L External Turning Tool Holder is set to become a benchmark in precision CNC machining.

Invest in the WTJNR/L tool holder to experience improved machining precision, reduced downtime, and higher productivity in your manufacturing processes. Whether you're turning, grooving, or threading, this tool holder offers the reliability and performance needed to meet the most demanding machining challenges. Choose the WTJNR/L External Turning Tool Holder for your next CNC turning project and take your machining operations to the next level.

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1) Are you trading company or manufaturer?
Zhuzhou newcermets material co.,Ltd is an professional manufacturer specializing in the research and development, production and sales of cutting tools and cermet materials since 2018. We are located in Zhuzhou city , Hunan Province .,tungsten carbide base town of China.
 
2) When can I get the price?
We usually quote within 24 hours after we get your inquiry.If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority.
 
3) How long does the whole production being worked out?
According the required quantity,We have variety of items in stock .So some items can send in time .Our normal production handling time is about 15-20 days after we confirm the order.
 
4) How long can I expect to get the sample?
After you pay the sample charge and send us confirmed bank slip. the samples will be ready for delivery in 2-7 days. The samples will be sent to you via express and arrive in 3-7 workdays. You can use your own express account or prepay us if you do not have an account.
 
5) Is free samples possible ?Is free shipping possible?
If you only need few pieces to check our quality,We glad to provide you sample for free .We don't offer free shipping service. We can have a discount if you buy a large quantity products.
 
6) How about the OEM service?
Sent us your sample, CAD print or hand sketch, we design and program it on our CAM workstation and view it in real time 3D. Discuss and design the suitable geometry to meet customer's application. After confirm the Mold fee,Send over a image of the tool for final review and approval by customer before manufacture.before mass production,samples will be tested to confirm the quality.

 

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