The RCGX CBN turning inserts are specially designed for high-performance machining of cast iron and hardened steel materials, offering unmatched durability, precision, and efficiency. These CBN inserts are made from cubic boron nitride (CBN), one of the hardest materials known, ideal for cutting hard metals and abrasive materials such as cast iron and hardened steel. The RCGX series of CBN inserts provides exceptional cutting performance for a wide range of CNC turning operations, including roughing, finishing, and profile cutting.
Due to their superior wear resistance, RCGX CBN turning inserts are engineered to withstand the demanding conditions of machining high-hardness materials, delivering consistent performance and extended tool life. Whether you are working on automotive components, aerospace parts, or industrial machinery, the RCGX CBN inserts are the perfect solution for achieving tight tolerances and high-quality surface finishes.
Available in multiple configurations, including the following models:
• RCGX0605X
• RCGX0807
• RCGX0907X
• RCGX1104
• RCGX1207X
• RCGX1304
• RCGX1508
• RCGX1510X
• RCGX1608
• RCGX1908
• RCGX1910X
• RCGX2008
• RCGX2010X
• RCGX2108
• RCGX2308
• RCGX3210
• RCGX3210X
• RCGX3812
• RCGX3812X
These RCGX inserts are designed to meet various machining requirements and lathe setups, offering superior cutting performance and the ability to handle high-speed cutting in tough materials.
Key Features:
1. CBN Material for Hardness and Durability: The RCGX inserts are made from cubic boron nitride (CBN), a material known for its superior hardness, second only to diamond. This enables the inserts to endure the high stresses and abrasiveness of cast iron and hardened steel machining without losing cutting edges.
2. Enhanced Wear Resistance: The inserts are specifically designed to resist wear and heat generation during high-speed turning operations, offering an extended tool life and ensuring consistent cutting performance over time.
3. Ideal for High-Hardness Materials: The RCGX CBN inserts excel in the machining of hard metals, making them ideal for hardened steel, cast iron, alloy steels, and toughened materials. They are perfect for applications where other materials would fail due to wear and heat accumulation.
4. Excellent Surface Finish and Tight Tolerances: With their precise geometry and sharp cutting edges, the RCGX inserts are capable of achieving high-quality surface finishes and maintaining tight dimensional tolerances, which is crucial in industries like aerospace, automotive, and toolmaking.
5. High-Speed Machining: RCGX inserts are engineered for high-speed machining, allowing manufacturers to achieve faster cycle times and higher material removal rates while maintaining precision. The inserts perform optimally even at elevated cutting speeds and feed rates.
6. Multi-Functionality: These inserts are capable of performing multiple tasks, including roughing, finishing, grooving, and profile turning. Their versatility allows them to be used in a variety of CNC applications, increasing the productivity of your machining operations.
7. Reduced Cutting Forces: The unique geometry of the RCGX inserts helps in reducing cutting forces, which contributes to lower tool wear and enhances the overall cutting efficiency, particularly in high-hardness materials.
8. Efficient Chip Control: The inserts are designed to efficiently handle chips during machining, ensuring that chips are removed effectively from the cutting zone. This contributes to consistent cutting performance and reduces the risk of chip packing and tool damage.
9. Wide Range of Models: The RCGX CBN inserts come in various shapes and sizes, including square, round, and triangular configurations, to cater to different machining tasks and insert requirements. Whether for grooving, threading, or finishing cuts, there's an insert configuration suited to your needs.
10. Cost-Effective Performance: The long tool life and high cutting efficiency of RCGX inserts reduce downtime and the frequency of tool changes, lowering overall operational costs in high-volume manufacturing environments.
Applications:
1. Cast Iron Machining: The RCGX CBN inserts are perfect for machining cast iron in various applications, including engine blocks, brake discs, and flywheels. The inserts maintain sharp cutting edges even during extended operations, offering efficient chip removal and superior surface finish.
2. Hardened Steel Machining: When machining hardened steels or other high-hardness materials, the RCGX inserts provide excellent cutting performance. They are ideal for use in the aerospace and automotive industries, where precision and high surface quality are essential.
3. Heavy Duty Cutting: The RCGX inserts are designed for heavy-duty cutting, particularly for high material removal rates in roughingoperations. Their stability and resistance to wear make them perfect for high-feed machining and tough materials.
4. High-Speed CNC Turning: These inserts excel in high-speed CNC turning operations, allowing for faster cycle times and increased productivity. They are suitable for both roughing and finishing cuts on cast iron and hardened steel components.
5. Precision Machining: For precision machining tasks that require tight tolerances and high-quality surface finishes, the RCGX CBN insertsensure consistent results with minimal tool wear over extended periods of use.
6. Automotive and Aerospace Components: The RCGX inserts are used in machining critical components like brake parts, engine components, transmission parts, and gears in both automotive and aerospace manufacturing.
7. Tooling for Industrial Machinery: The RCGX CBN inserts are an ideal solution for machining industrial machinery components that require hard metal cutting capabilities, providing high-quality parts in industries such as heavy equipment manufacturing.
Conclusion:
The RCGX CBN Turning Inserts are the perfect solution for high-speed CNC turning and precision machining of cast iron and hardened steel. Their superior cutting performance, long tool life, and cost-effectiveness make them an indispensable tool for industries such as automotive, aerospace, and industrial machinery. By providing high productivity, consistent precision, and reliable performance even under demanding machining conditions, RCGX inserts help manufacturers achieve high-quality results with reduced operational costs.
FAQ
1) Are you trading company or manufaturer?
Zhuzhou newcermets material co.,Ltd is an professional manufacturer specializing in the research and development, production and sales of cutting tools and cermet materials since 2018. We are located in Zhuzhou city , Hunan Province .,tungsten carbide base town of China.
2) When can I get the price?
We usually quote within 24 hours after we get your inquiry.If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority.
3) How long does the whole production being worked out?
According the required quantity,We have variety of items in stock .So some items can send in time .Our normal production handling time is about 15-20 days after we confirm the order.
4) How long can I expect to get the sample?
After you pay the sample charge and send us confirmed bank slip. the samples will be ready for delivery in 2-7 days. The samples will be sent to you via express and arrive in 3-7 workdays. You can use your own express account or prepay us if you do not have an account.
5) Is free samples possible ?Is free shipping possible?
If you only need few pieces to check our quality,We glad to provide you sample for free .We don't offer free shipping service. We can have a discount if you buy a large quantity products.
6) How about the OEM service?
Sent us your sample, CAD print or hand sketch, we design and program it on our CAM workstation and view it in real time 3D. Discuss and design the suitable geometry to meet customer's application. After confirm the Mold fee,Send over a image of the tool for final review and approval by customer before manufacture.before mass production,samples will be tested to confirm the quality.
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