Dnmg150404-TM High-Performance CNC Turning Inserts for Superior Steel Cutting

• Customization: Available
• After-sales Service: Yes
• Warranty: 1 Year
• Model NO.: DNMG150404-TM
• Logo Printing: Without Logo Printing
• Size: Small
• Customized: OEM Optional
• Type: Cutting Tool
• Material: Carbide
• Certification: ISO 9001:2008, Tuvrheinland
• Coating: Yes
• Workpiece: Steel
• Process Range: Semi-Finishing /Medium-Processing
• Trademark: Newcermets
• Origin: Zhuzhou China
• HS Code: 8208101100
• Production Capacity: 1200000/Year
• Package Size: 21.00cm * 11.00cm * 14.00cm
• Package Gross Weight: 0.500kg

Product Description

The DNMG150404/08/12-TM indexable carbide inserts are high-quality, precision tools specifically designed for CNC turning operations. These inserts feature advanced tungsten carbide material, ensuring exceptional wear resistance and durability, making them perfect for machining steel, alloys, and other tough materials. Below is a detailed breakdown of the features, benefits, and technical specifications of these cutting-edge CNC turning inserts.

1. Product Overview:

The DNMG150404/08/12-TM carbide inserts are designed for CNC turning applications, offering superior cutting performance in both high-speed and heavy-duty operations. These inserts are ideal for turning steel and other metals, with excellent edge stability and wear resistance that contribute to longer tool life and reduced operational costs.

2. Key Features:

• Material: Made from tungsten carbide, known for its hardness and strength, providing excellent durability and resistance to wear.
• Indexable Design: The insert is indexable, meaning you can rotate it to a fresh cutting edge when one edge wears down, significantly extending tool life and reducing downtime.
• High Cutting Efficiency: Engineered for high-speed turning, the DNMG150404/08/12-TM insert delivers faster cutting speeds without compromising accuracy, making it ideal for large-scale production runs.
• Precision Cutting: The insert's geometry ensures clean, precise cuts in steel and other metals, resulting in high-quality surface finishes.
• Versatile: Compatible with most CNC turning machines, it can be used in a wide range of machining applications, including roughing and finishing operations.
• Reduced Heat Build-Up: The carbide material helps dissipate heat efficiently during machining, preventing premature tool wear due to overheating.
• Application: Best used for turning operations on steel, but also effective for non-ferrous metals, stainless steel, and alloys.

3. Specifications:

• Insert Type: DNMG (Diamond-shaped, neutral angle for versatile turning applications).
• Insert Size: 150404/08/12 (Insert size code).
• Grade: TM (Indicates the carbide grade optimized for high-performance machining in steel).
• Coating: These inserts are coated with a special layer for added toughness and wear resistance.
• Edge Geometry: Features sharp, precise edges for superior cutting performance and a smooth finish.

4. Benefits:

• Longer Tool Life: Thanks to the durable tungsten carbide material, these inserts provide extended tool life even under demanding conditions.
• Reduced Tool Change Time: The indexable feature means operators can easily rotate and replace the insert, reducing the need for frequent tool changes.
• Higher Productivity: The ability to cut faster and more efficiently leads to increased productivity and reduced operational costs.
• Cost-Effective: With the extended life of these inserts, users benefit from fewer replacements and maintenance costs.
• Enhanced Surface Finish: The precision cutting geometry ensures a clean, smooth surface finish, ideal for parts that require fine tolerances.

5. Applications:

• Steel Machining: The DNMG150604/08/12-TM is ideal for turning steel, providing high cutting efficiency and precision in both roughing and finishing stages.
• Alloy and Stainless Steel Machining: Its versatility makes it effective for turning tough alloys and stainless steel, offering stable performance under high-speed machining conditions.
• General Machining: Suitable for a wide range of CNC turning operations, including automotive, aerospace, and general manufacturing.

6. How to Use:

To maximize the performance of the DNMG150404/08/12-TM inserts, ensure the following:

• Tool Alignment: Proper alignment of the insert with the CNC machine ensures optimal cutting performance and extends tool life.
• Cutting Parameters: Adjust cutting speeds and feeds according to the material being machined and the tool wear pattern.
• Coolant Use: Using coolant during cutting helps reduce heat generation, improving tool life and surface finish.

7. Compatibility:

These inserts are compatible with a wide range of CNC turning machines that accept DNMG-style inserts. They can be used in both manual and CNC lathes, providing flexibility and versatility for machinists.

8. Conclusion:

The DNMG150404/08/12-TM indexable carbide inserts are an excellent choice for steel machining and general CNC turning operations. Offering durability, precision, and versatility, these inserts enhance machining efficiency and provide superior surface finishes. Whether you're working on high-volume production or complex parts, these inserts deliver consistent performance, making them a valuable addition to any workshop.

Advantage:

1.High cubic content gradient carbide substrate, gives good anti-deformation resistance and excellent high temperature performance. MT-TiCN+AlO3+ TiN coating has very good surface quality, and easy to reco‹ wear. Suitable for semifinishing to finishing steel machining.

2.Relatively High cubic gradient carbide substrate, with good anti-deformation resistance and toughness. MT-TiCN+Al2O3+-TiN coating has very good surface quality, and easy to recognize wear. Suitable for semifinishing to roughing steel machining.

3.Low Cobalt content, and high cubic content carbide substrate combine with thick TiCN and Al2O3, treated by special after coating treatment, which gives insert wonderful wearing resistance. Preferred grade for semifinishing to finishing steel machining.








FAQ
1) Are you trading company or manufaturer?
Zhuzhou newcermets material co.,Ltd is an professional manufacturer specializing in the research and development, production and sales of cutting tools and cermet materials since 2018. We are located in Zhuzhou city , Hunan Province .,tungsten carbide base town of China.
 
2) When can I get the price?
We usually quote within 24 hours after we get your inquiry.If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority.
 
3) How long does the whole production being worked out?
According the required quantity,We have variety of items in stock .So some items can send in time .Our normal production handling time is about 15-20 days after we confirm the order.
 
4) How long can I expect to get the sample?
After you pay the sample charge and send us confirmed bank slip. the samples will be ready for delivery in 2-7 days. The samples will be sent to you via express and arrive in 3-7 workdays. You can use your own express account or prepay us if you do not have an account.
 
5) Is free samples possible ?Is free shipping possible?
If you only need few pieces to check our quality,We glad to provide you sample for free .We don't offer free shipping service. We can have a discount if you buy a large quantity products.
 
6) How about the OEM service?
Sent us your sample, CAD print or hand sketch, we design and program it on our CAM workstation and view it in real time 3D. Discuss and design the suitable geometry to meet customer's application. After confirm the Mold fee,Send over a image of the tool for final review and approval by customer before manufacture.before mass production,samples will be tested to confirm the quality.