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The DCGT Series Carbide Inserts are high-performance, precision-engineered tools designed for aluminum turning applications. These carbide inserts are built for CNC machines and designed to handle high-speed machining with excellent wear resistance, providing optimal performance for various aluminum alloys and non-ferrous materials. Whether you need precision cuts or high-efficiency machining, the DCGT series offers the versatility and durability required for modern machining environments.
1. DCGT11T308-AK
- Insert Shape: Trapezoidal (with 80-degree corners)
- Insert Size: 11 mm length, 3 mm thickness, 8 mm corner radius
- Chipbreaker: AK (Specially designed for aluminum and non-ferrous materials)
- Coating: Designed with a special coating for extended tool life and improved surface finish during high-speed aluminum turning operations.
- Features: Low cutting force, excellent chip control, and minimal heat generation, providing smoother operations in high-speed machining.
- Applications: Ideal for medium-to-heavy aluminum cutting, especially for medium-duty CNC turning machines.
2. DCGT11T304-AK
- Insert Shape: Trapezoidal (with 80-degree corners)
- Insert Size: 11 mm length, 3 mm thickness, 4 mm corner radius
- Chipbreaker: AK (Optimized for cutting aluminum and other soft metals)
- Coating: Specially engineered to withstand high temperatures and improve wear resistance, ensuring a long tool life.
- Features: Smooth cutting with minimal burr formation and excellent chip control during high-speed turning operations.
- Applications: Suitable for light to medium aluminum machining operations, providing precision and high-efficiency results.
3. DCGT11T302-AK
- Insert Shape: Trapezoidal (with 80-degree corners)
- Insert Size: 11 mm length, 3 mm thickness, 2 mm corner radius
- Chipbreaker: AK (Perfect for finishing operations and aluminum turning)
- Coating: Coating for improved resistance against wear and heat, ensuring smooth operation during continuous, high-speed cutting.
- Features: Ideal for fine finishing and light machining of aluminum parts, providing excellent surface finishes.
- Applications: Best suited for precision turning and finishing applications with aluminum alloys.
4. DCGT070208-AK
- Insert Shape: Trapezoidal (with 80-degree corners)
- Insert Size: 7 mm length, 2 mm thickness, 8 mm corner radius
- Chipbreaker: AK (Optimized for aluminum, copper, and soft materials)
- Coating: High-performance coating that enhances cutting edge durability and reduces wear.
- Features: Efficient chip removal and high-speed cutting capability, ensuring reduced heat generation and minimal tool wear.
- Applications: Ideal for roughing and semi-finishing of aluminum and non-ferrous materials in high-speed CNC machining.
5. DCGT070204-AK
- Insert Shape: Trapezoidal (with 80-degree corners)
- Insert Size: 7 mm length, 2 mm thickness, 4 mm corner radius
- Chipbreaker: AK (For machining softer metals like aluminum and copper)
- Coating: Specially designed coating for extended tool life, reducing frequent tool changes during mass production runs.
- Features: Smooth operation with a focus on high precision and efficient chip removal.
- Applications: Excellent for light-duty turning of aluminum alloys, ideal for small parts machining in production lines.
6. DCGT070202-AK
- Insert Shape: Trapezoidal (with 80-degree corners)
- Insert Size: 7 mm length, 2 mm thickness, 2 mm corner radius
- Chipbreaker: AK (Designed for cutting aluminum and other soft materials)
- Coating: A wear-resistant coating that reduces friction and prevents excessive heat buildup during cutting operations.
- Features: Optimal for fine-tuning and high-precision cutting, ensuring clean edges and minimal burr formation.
- Applications: Best for finishing operations where a high-quality surface finish is needed in aluminum machining.
Key Features of DCGT Series Inserts:
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Carbide Material:
The DCGT series is made from high-quality carbide, providing exceptional hardness, durability, and wear resistance. This allows for longer tool life, reducing downtime and tool replacement costs.
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Coating for Enhanced Performance:
Each insert in the DCGT series comes with a specially designed coating that enhances wear resistance, reduces friction, and improves heat dissipation, which is essential for high-speed cutting operations.
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Precision and Surface Finish:
The inserts are designed for precision machining, ensuring tight tolerances and excellent surface finishes, even at high cutting speeds. This reduces the need for additional finishing operations and ensures high-quality output.
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Versatility:
With various insert sizes and grades, the DCGT series is suitable for a wide range of applications, from roughing to finishing, and can handle aluminum alloys, brass, copper, and other non-ferrous metals.
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High Efficiency:
These inserts are designed for high-speed machining and low cutting forces, allowing for faster production rates without compromising on the quality of the finished product.
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Cost-Effective:
The durability and efficiency of DCGT inserts make them a cost-effective solution for aluminum turning. They reduce tool wear, increase productivity, and help maintain consistent machining results, lowering overall production costs.
Applications:
- Aluminum Alloys: Ideal for turning various grades of aluminum, including those used in aerospace, automotive, and manufacturing industries.
- Non-Ferrous Materials: Perfect for machining other soft metals such as copper, brass, and bronze.
- Precision Turning and Finishing: Best for applications requiring high surface finish quality and precise dimensional accuracy.
- High-Speed CNC Turning: Perfect for CNC machining applications where speed and precision are paramount.
Conclusion:
The DCGT Series Carbide Inserts are designed to improve productivity and precision in aluminum turning and non-ferrous material machining. Their durability and precision make them essential tools for modern machining processes, enhancing productivity and reducing operational costs.
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
![Dcgt11t308-Ak Aluminum Turning Inserts CNC Machine High-Polished Carbide Tools](//www.micstatic.com/athena/img/transparent.png)
FAQ
1) Are you trading company or manufaturer?
Zhuzhou newcermets material co.,Ltd is an professional manufacturer specializing in the research and development, production and sales of cutting tools and cermet materials since 2018. We are located in Zhuzhou city , Hunan Province .,tungsten carbide base town of China.
2) When can I get the price?
We usually quote within 24 hours after we get your inquiry.If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority.
3) How long does the whole production being worked out?
According the required quantity,We have variety of items in stock .So some items can send in time .Our normal production handling time is about 15-20 days after we confirm the order.
4) How long can I expect to get the sample?
After you pay the sample charge and send us confirmed bank slip. the samples will be ready for delivery in 2-7 days. The samples will be sent to you via express and arrive in 3-7 workdays. You can use your own express account or prepay us if you do not have an account.
5) Is free samples possible ?Is free shipping possible?
If you only need few pieces to check our quality,We glad to provide you sample for free .We don't offer free shipping service. We can have a discount if you buy a large quantity products.
6) How about the OEM service?
Sent us your sample, CAD print or hand sketch, we design and program it on our CAM workstation and view it in real time 3D. Discuss and design the suitable geometry to meet customer's application. After confirm the Mold fee,Send over a image of the tool for final review and approval by customer before manufacture.before mass production,samples will be tested to confirm the quality.